QME Has Completed the Design, Manufacture, and Installation of 8 Hydraulic Power Units and 16 Specialized Cylinders for a Steel Plant. The System Features Perfectly Matched Technical Specifications and Plays a Crucial Role in Operating the Scrap Bucket Tilting Mechanism to Feed Raw Materials into the Melting Furnace.
1. Introduction to the Hydraulic Power Unit Project for the Steel Plant:
In industrial steel production lines, equipment continuity and reliability are decisive factors for overall plant productivity. Recently, QME's team of experienced engineers successfully completed the design and installation project of 8 hydraulic power units alongside 16 specialized hydraulic cylinders for a partner in the metallurgy sector. The products were engineered and manufactured to meet stringent technical standards in harsh working environments characterized by high temperatures, heavy dust, and heavy loads typical of steel plants.
2. Operational Function in the Steelmaking Process:
The QME hydraulic power unit system plays a direct role in the raw material input handling stage of the steelmaking process:
- Practical Application: The system is integrated into the scrap material bucket mechanism within the production line.
- Operational Mechanism: When the scrap bucket moves to the furnace position, the hydraulic power unit supplies pressure to operate the cylinder assembly, pushing and tilting the container to automatically discharge and feed scrap into the furnace.
- Key Benefits: The process is carried out quickly, precisely, ensuring workplace safety while optimizing operation time for the plant.
3. Technical Specifications and Key Features of the System:
The QME hydraulic power unit is designed to optimize space while integrating modern protection technologies to maintain peak performance:
Powerful Operational Performance:
- Motor Power: 7.5 kW (380 VAC).
- Flow Rate: 32 liters/minute.
- Working Pressure: 100 bar (Maximum pressure reaches 140 bar).
- Included Cylinders: Dimensions D100 x d75 x 1050ST providing powerful pushing force, with specifications perfectly compatible with the power units.
Smart Design and High Durability:
- Cooling System: Integrated with an active air-fan cooler to keep oil temperature at a safe level, preventing seal degradation and protecting oil viscosity during continuous operation.
- Safety & Warning: Equipped with a relief valve to prevent overload, a 24 VDC directional control valve, and a return filter assembly with an integrated smart clog sensor.
- Visual Monitoring: Comes pre-equipped with a 250 bar pressure gauge and an oil filler cap combined with a temperature gauge, helping technicians easily monitor and maintain the system.
4. Reasons to Choose Hydraulic Power Unit Solutions from QME:
QME takes pride in being a leading unit in consulting, designing, and manufacturing hydraulic equipment in Vietnam. By choosing QME's hydraulic power unit solutions, customers can rest assured due to:
- Technically Standardized Design: All parameters are precisely calculated based on the actual requirements of the production line.
- Quality Components: Fittings, valves, pumps, and accessories are carefully selected from reputable brands, guaranteeing absolute leak prevention under high pressure.
- Dedicated Warranty & Support: A team of engineers accompanies you from initial inspection and installation to test runs and periodic maintenance.
5. Contact for Consultation and Quotation:
Customers and partners seeking design and manufacturing solutions for hydraulic power units or replacement specialized cylinders for their plants, please contact QME immediately to receive the most optimal solution.
