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Design and manufacture of a 24/7 circulating oil lubrication power unit for industrial plants

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    In heavy industries such as cement, steel, and mining, kiln bearing systems must operate continuously under high-temperature and heavy-load conditions. To ensure durable equipment operation and prevent production interruptions, having a standard-compliant circulating cooling and lubrication system is extremely important.

    Recently, QME successfully completed the turnkey design, manufacturing, and handover of a 24/7 circulating oil lubrication hydraulic power unit, fully meeting the stringent technical standards of heavy industrial plants.

    1. OPTIMIZED SOLUTION FOR KILN BEARING OPERATION AND HEAT DISSIPATION:
    The system was directly implemented by QME’s team of experienced engineers, from site inspection and engineering design to system installation, followed by rigorous operational testing before final acceptance and handover.

    The circulating lubrication power unit uses high-viscosity oil ranging from VG460 to VG1000, providing:
    - Continuous 24/7 operation: Provides a stable lubricating oil flow, minimizing friction and wear at critical components.
    - Effective heat dissipation: Integrates an optimized cooling system to keep the kiln bearing oil temperature within a safe operating range.
    - Extended equipment service life: Removes contaminants through a high-quality filtration system, providing maximum protection for bearings and rotating shafts.

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    GENERAL TECHNICAL SPECIFICATIONS OF THE QME HYDRAULIC POWER UNIT:

    The power unit incorporates high-quality components from leading global brands, ensuring high reliability for the plant’s maintenance operations:

    EQUIPMENT COMPONENT DETAILED TECHNICAL SPECIFICATIONS QUANTITY

    OIL TANK

    Capacity 800 Lít

    01 set

    MOTOR

    Power 2.2 kW – Hãng ABB

    02 units

    OIL FILTER

    Flow rate 110 lít/phút – Hãng Hydac (Germany)

    02 units

    PIPING SYSTEM ACCESSORIES Check valves, needle valves, hydraulic steel piping, Alfagomma hoses, and return oil line fittings Complete set

    Trạm nguồn bôi trơn tuần hoàn dầu 2424 cho nhà máy công nghiệp - 1

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    Trạm nguồn bôi trơn tuần hoàn dầu 2424 cho nhà máy công nghiệp - 1 (5)

     

    2. QME – MORE THAN 17 YEARS OF PARTNERSHIP WITH VIETNAMESE INDUSTRIAL HYDRAULIC SYSTEMS:

    QME’s role goes beyond that of a commercial supplier. We demonstrate our capabilities as a turnkey engineering contractor, with in-house expertise in designing, fabricating, installing, and commissioning hydraulic systems according to the specific requirements of each plant.

    - Authorized brand partner: QME is a direct distributor of major brands such as Hydac, Alfagomma, and others, ensuring that replacement equipment is always readily available and 100% genuine.
    - Practical experience: With more than 17 years of establishing and strengthening our reputation, we understand the challenging issues faced by maintenance engineers, including pressure drops, oil overheating, and oil contamination, and provide effective solutions to resolve them thoroughly.
    - Commitment: Superior quality – Competitive pricing – 24/7 technical support – Dedicated after-sales service.

    If your company needs to renovate, upgrade, or install a new hydraulic power unit or hydraulic system, contact QME now for consultation and a quotation.

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